Other Wiring / August 25, 2017 / Ophelia Purdy.
Motor cables are defined as long when the motor frame is not bonded close enough to the drive panel to be considered a single ground plane. To be considered a single ground plane, the parts must be connected by a surface which is no longer than ten times its width.
Another interesting design is the brushless DC (BLDC) motor. The stator and rotor effectively swap over, with multiple iron coils static at the center and the permanent magnet rotating around them, and the commutator and brushes are replaced by an electronic circuit. You can read more in our main article on hub motors. Stepper motors, which turn around through precisely controlled angles, are a variation of brushless DC motors.
If the coil of wire could carry on moving like this, it would rotate continuously—and we did be well on the way to making an electric motor. But that ca not happen with our present setup: the wires will quickly tangle up. Not only that, but if the coil could rotate far enough, something else would happen. Once the coil reached the vertical position, it would flip over, so the electric current would be flowing through it the opposite way. Now the forces on each side of the coil would reverse. Instead of rotating continuously in the same direction, it would move back in the direction it had just come! Imagine an electric train with a motor like this: it would keep shuffling back and forward on the spot without ever actually going anywhere.
The PWM Drive (pulse-width modulated drive) to motor power conductors are typically the most intense noise source in a system. Proper implementation of shielding, grounding, splicing, and treatment of excess cable is essential to reducing noise in your system.